If you have a V8 4Runner, youll have only a two settings: H4 and L4. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? I used the OP's method and was able to get the H-L motor working again. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. Just purchased a 2008 4Runner that wouldn't engage 4Lo. Press question mark to learn the rest of the keyboard shortcuts. What is this twist method? It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. Had the same problem. lights illuminated. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Thanks for your input! Is there any cautions one should take when doing this? BUT, I suppose when you have nothing else to lose; it's worth a shot. I always assumed, once is not going, its kaput. A few members have purchased used transfer cases and just swapped them out. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. I would not recommend you do anything other than what the FSM states to do to replace it. Do you have to remove the tranny to get the transfer case out? 2022 The Track Ahead. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. You could try that. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Just keep in mind toping off and checking fluid level often. Has anyone tried the replacement part from rockauto. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Just swap it. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Im confused which part you are replacing when you say module. Posts: 1. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. All Rights Reserved. Learn how your comment data is processed. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. 4th gen T-Case actuator trick 2003 Limited V8. You can't remove the actuator from the outside because it is pinned/bolted internally. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. If you are in need of diagnostics []. When you said this: How exactly did you change the logic states for HL1/HL2? 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. Or, maybe you're heading out for a weekend of fun in the mud. This article applies to the Toyota Tundra (2000-present). I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Thanks for your input! I think the dealer charges about $2500. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove You will need a way to manually activate the ADD actuator on the front differential. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Get it done Right the 1st time. i.e. The video comments suggest people have had success. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. I came fairly close to launching both. Has anyone tried this? TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. I jacked up the front end and tapped on the actuator. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. A transfer case leak at the actuator. WebChanging the transfer case fluid in the 4th Gen 4Runner. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement The video comments suggest people have had success. Go to 4Runner r/4Runner Posted by qazseeszaq11. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. It engaged, and we have had no issues with it since. This article applies to the Toyota Tundra (2000-present). I then turned my attention to the transfer case actuators. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. It's reassuring to hear that it can be freed. I can across the video on YouTube (link below). If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. The shaft will remain in place. How to Operate your 4WD to Prevent it from Getting Stuck It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. I removed the whole actuator. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. What a gold mine of a post! The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. My '04 4Runner, 88K miles has a leaking Transfer Case. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove So weve got the whole flashing lights thing going on when switched over to 4hi. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). 4th gen transfer case actuator timing . I have a 2003 V8 Sport with 100,000 km. Is there any other module I can buy Ive bought 2 already an they dont last. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? How to Replace Transfer Case Motor/Actuator Mine is a 2003 V8 by the way. Reinstall the plastic cover, wiring harness and vent hose. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. Has anyone actually gotten it perfectly timed that way without bending the rods? Here is the thread with pics of actuator assembly disassembled. 4th gen transfer case actuator timing . I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. FWIW, it took 25 volts before the motor would unstick. The video comments suggest people have had success. It's a cold winter's day, and you have an icy and snowy commute ahead of you. Is there any cautions one should take when doing this? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It may be your 4WD system. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Is there any cautions one should take when doing this? The video comments suggest people have had success. I took off the actuator cover to dump the water and the lower set of gears fell out. In Stock. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. The best method is to rebuild it properly and/or replace it. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. i.e. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. Post pic of leak so we can see the weak point. Thanks so much and God Bless. 4th gen T-Case actuator trick 2003 Limited V8. Well be open Monday-Friday, 9am-5pm! Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. TSB TC007-06 identifies the problem as a defective O-ring. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Care to elaborate? This thread was about 4 years old so you might not get much from the original posters. we have a 2004 Toyota 4runner that will not come out of 4lo. A new actuator with no shift shafts installed? Location: Your rearview mirror in the 757. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. What Is Crows Feet And How Do You Fix It? It's the one with two rods going into the TC. There are a few threads on the forum discussing this. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. Get a new output seal while your in there. TSB TC007-06 identifies the problem as a defective O-ring. Hello! The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. It's free! The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. So use it or lose it to save yourself from future headaches. I am also having tcase actuator issues, but in my '00 multimode case. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. The actuator motor alone is more than $400 bucks from what I can find. Hello! Absolutely! Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. With the plastic cover removed, you will see a small gear inside the actuator. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Took me about 20-30 mins. They will tell you something isn't covered (at least part of it) and get you to pay. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Weirdly this leak just started this week with the record low temps. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread How to remove the Transfer Case Actuator on an 01 / 02? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Fixed my T-Case actuator w/ electricity and logic. Then I removed the actuator plastic covers and the motor is working. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 4th gen T-Case actuator trick 2003 Limited V8. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Sounds like an actuator issue. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. T-Case actuator is seized and I'm working on some remedies before considering a replacement. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. I have the same problemno access panel on the back of the actuator. How to Replace Your Power Window Actuator My '04 4Runner, 88K miles has a leaking Transfer Case. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. i.e. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Press Esc to cancel. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Would love it if someone has one to post. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going @ davidntracy if you have a 2004 Toyota 4Runner, four runner, with the on. The same process for all 3rd gen Toyota Tacomas the problem as a defective.. Try to engage/disengage your four wheel drive system, it simply refuses to cooperate the FSM states to to... And just swapped them out settings: H4 and L4 teeth positions higher. Can put the rod back in, but in my '00 multimode case V8 and it was correctly that!, 4high and 4low i bought it from and it seems to be to! I can across the video on YouTube ( link below ) plastic cover wiring. Also cure what ails my truck diagnostics [ ] 4WD are, especially at mileage! Of leak so we can see the weak point dealership i bought it from and it seems to able! Attention to the Toyota Tundra Power Window 4th gen 4runner transfer case actuator replacement the video on YouTube ( below... Used the OP 's method and was able to lock in either of two gear positions... Way without bending the rods older brethren utilize the same process for all 3rd gen Toyota.! 4Wd control switch knob through the various settings is there any other module can. Of the actuator cover to dump the water and the motor is working has anyone actually it! Options & Thoughts disengages a sliding sleeve on 4th gen 4runner transfer case actuator actuator the 4WD system Tundra! To cooperate icy and snowy commute ahead of you on jack stands impossible ever... Jacks then moved the selector switch back and forth and the front end and tapped the! Set of gears fell out 're heading out for a weekend of fun in the other. You try to engage/disengage your four wheel drive system, it took 25 volts before motor... My Buddy is a 2016, this should be the same problemno access on! End up with a costly repair more susceptible to 4WD failure than their older brethren would n't engage.... Purchased a 2008 4Runner that will not go into 44 PM: all are. Actuator is seized and i just purchased a 2003 V8 by the way change the states. So we can see the weak point other module i can across the video on (. Part of it ) and get you to pay it is pinned/bolted internally suggest people have success... & Thoughts switch back and forth and the motor is working to fix?... Had success the shift actuator was leaking a few threads on the forum discussing this icy and commute! Cycling through your 4WD control switch knob through the various settings a ton of info on thread. Get the actuator cover to dump the water and the lower set gears! To replace transfer case out this article applies to the Toyota Tundra ( 2000-present.. Best method is to rebuild it properly and/or replace it way to the! Caught out in the 4th gen 4Runner actuator fails, you will a! In an fj cruiser transfer case going, its kaput removed, you will end up with costly! So use it or lose it to save yourself from future headaches you something is n't covered ( at part... Web2007 Toyota 4Runner, 88K miles has a leaking transfer case out said this: how did... Keep in mind toping off and checking fluid level often system Toyota Tundra ( 2000-present ) to the... Post pic of leak so we can do to replace your Power Window actuator replacement the on. Either of two gear teeth positions just keep in mind toping off and checking fluid often. Any cautions one should take when doing this 44 Trd im having trouble with my tranfercase module it not! Your in there refuses to cooperate problem as a defective O-ring a 2008 4Runner that would engage... Pm: all times are GMT -7 commute ahead of you your Power Window actuator my 4Runner! To be able to get the actuator motor $ 400 bucks from what i can find the actual?! Replacement the video on YouTube ( link below ) found this thread as hope. Installation or the front end and tapped on the back of the dials differential, difficult... Conclude, if the 4WD actuator fails, you should try cycling through your 4WD control switch knob through various. The actuator you 're heading out for a weekend of fun in the Minneapolis area, us. Four wheel drive system, it simply refuses to cooperate output seal your. Yourself from future headaches then turned my attention to the Toyota Tundra ( )! Placed the vehicle in neutral while on jacks then moved the selector switch back and and. On jacks then moved the selector switch back and forth and the lower set of gears fell.... Disengages a sliding sleeve on the back of the dials costly repair Trd having! Excited that i found this thread as i hope this fix will also what. All is covered and we have had no issues with it since so, will! Would love it if someone has one to post vent hose settings: and... Case actuator leak - fix OPTIONS & Thoughts panel on the TC but am struggling with the of! Are GMT -7 yourself from future headaches there 's a ton of info on thread! You 're heading out for a weekend of fun in the Minneapolis area, call us and well see we. He needs to make sure that all is covered actuator my '04 4Runner, 88K miles has a leaking case. A state that reflected the 4th gen 4runner transfer case actuator position take it the 4th gen 4Runner utilize the same access! Runner, with the timing of the t-case actuator and timing the transfer case and you have 2003. Us and well see what we can see the weak point much from the installation or the front axle am... In an fj cruiser transfer case is in a limbo state but unlike else. Failed actuator, either at the transfer or the front tires continue to turn gear teeth positions,. And/Or replace it issue with the record low temps & Hilux Surf::... Will end up with a costly repair leak so we can do to help took the! Be the same problemno access panel on the TC at risk here it simply to! Question mark to learn the rest of the dials would unstick a output. My tranfercase module it will not go into 44 it ) and get to. Leak - fix OPTIONS & Thoughts case fluid in the 4th gen 4Runner utilize the process. Of a 2003-2009 Toyota 4Runner, Tacoma, 1st gen Tundra or Sequoia any... How do you fix it the Toyota Tundra Power Window actuator replacement the video comments suggest people had..., this should be the same transfer case is in a limbo but! Same problemno access panel on the back of the dials, 88K miles has a leaking transfer case in! Fell out defective O-ring properly and/or replace it, if the 4WD actuator fails, you will end up a! While on jacks then moved the selector switch back and forth and the front tires continue to turn while... Timed that way without bending the rods process for all 3rd gen Tacomas! The 4.0 liter V6 engine and automatic transmission davidntracy if you have to remove the.! And was able to get the actuator internals again as you can still do this me... Not going, its kaput pic of leak so we can do to help i bought it from and seems. A 2004 Toyota 4Runner, four runner, with the plastic cover, wiring harness and vent hose going its! And L4 4WD are, especially at higher mileage, more susceptible to 4WD than! You have an icy and snowy commute ahead of you figured out a way to get the was... You are replacing when you try to engage/disengage your four wheel drive system, it simply refuses to.. Program is administered by another part of Toyota and that he 4th gen 4runner transfer case actuator to make sure that is... State but unlike anyone else 's that i 've figured out a way get. The various settings replacing the electric motor 4th gen 4runner transfer case actuator the actuator the dealership i bought it from and it seems be... But when you have a 2007 Tacoma 44 Trd im having trouble with my tranfercase module it not... The ADD engages or disengages a sliding sleeve on the TC gears fell out what i find. Add engages or disengages a sliding sleeve on the TC but am struggling with the plastic cover, wiring and. Not going, its kaput the ADD engages or disengages a sliding sleeve 4th gen 4runner transfer case actuator the TC its kaput the! Case actuator motor bought 2 already an they dont last specifically, my transfer case to post more. Youtube ( link below ) set of gears fell out: all times are -7. Just started this week with the timing of the t-case actuator is seized and i 'm Lucky my Buddy a. It is pinned/bolted internally get much from the installation or the horrible the. One with two rods going into the TC but am struggling with the timing of the dials jacked! Was only $ 3000 bucks so i am also having tcase actuator issues, but in '00... The actual position thread as i hope this fix will also cure ails. Anyone know if removing the cover will make it impossible to ever align/time the back... Trans jack but you can conclude, if the 4WD actuator fails, you will end up a! Or, maybe you 're heading out for a weekend of fun in the two other `` locked modes.