Reassembled, and same problem. Show more Show more Shop the. You might get lucky and avoid having to take the carburetor apart. It poured fuel for a second or two and quit. endstream endobj 26 0 obj <>stream 6 0 obj <> endobj 0000006613 00000 n If that doesnt fix it, have the engine looked at by an authorized dealer. 0000001496 00000 n You'll have to set it so it won't overspeed. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. Does anyone know how if this job requires any special skills or how difficult this job is? For a better experience, please enable JavaScript in your browser before proceeding. 0000003674 00000 n Runs great now! Please note: all information on this site applies to products sold in the . I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. We recommend to always consult an expert before moving forward with any type of project or repair. 0000003310 00000 n Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Thats the idle adjustment screw. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Thanks. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. trailer `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Second, I was having a lot of throttle issues. I have something to work with now, I will call the dealer and see if I can get a hold of the part. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Its sealed with case bond rather then a gasket. In this video I adjust the governor and show a few more things. %PDF-1.4 % I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Honda GCV 160 Operation and Troubleshooting. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. I have a self propelled mower powered by a Honda GCV160 engine. Move the throttle lever to SLOW and let the engine idle for a few seconds. Parts look up is available for all US engine models produced since 2004. I loosened the gas cap and got full flow. 0000002017 00000 n Most likely your noise is from a loose blade or damaged blade hub. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> That engine should run between 2,950~3,100 rpm. Last year (2nd year) it ran very poorly but it ran/did the job. The main jet, main nozzle, or main nozzle air path could be clogged. Try amsoil 0W40 synthetic Formula 4 stroke oil! To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Understanding what a carburetor does and how it works is vital in troubleshooting. Seems the more it ran the worse it got. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. 0000003808 00000 n I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Move the choke rod to OFF once the engine is warm. . I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. The hand throttle also had a . This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Tighten the nut on the governor arm. A dirty air filter can affect how well your mower runs better. Move the choke control cable to the ON position. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Other than gaskets and parts, I was thinking about attempting to repair this on my own. The idle speed screw could be cranked up to to set the speed but that isn't the point. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Top half of the engine seperates from the lower for access to the innards. 62 0 obj <>stream The top plastic housing will also need to be removed so you can fully access the carburetor. Includes, lawn mowers, tillers, pressure washers, etc. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000029246 00000 n This way you can complete the job when you start. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Much easier remembering when you do it the complete job non stop. Move the choke/throttle/stop lever to CHOKE.. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. 0000003521 00000 n How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. %%EOF 0000008082 00000 n 0000003698 00000 n The choke won't close and the governor hunts. Does this happen from hitting something like a rock or stump? 0000048588 00000 n Be sure to check compatibility with your Honda Mower. Turn the key in the ignition to start the engine. After two tanks with fuel cleaner, rpm should be restored to original condition. Anything you unhook needs to be hooked back correctly. The top no-load speed is now 3050 and the engine is stopping when switched off. Not the Autochoke versions? It turns out the gas cap is EXTREMELY poorly vented. A forum community dedicated to lawnmower owners and enthusiasts. Move the choke lever to the choke (|\|) position. We recommend confirming your parts with your Honda Engine dealer before placing an order. Check the filter element for damage. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Tighten lock nut - pull out the slack and tighten. In most models, it is held on by two bolts. I tried to fix them, but to no avail! 0000018963 00000 n I think the owner's manual has these instructions or something similar. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. Any suggestions is welcome. 0000000016 00000 n Loosen and remove it. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. It improved the performance of my Honda HRR216 mower with the GCV160 motor. You don't need to be changing the position of any springs. Step 1 Turn the lawn mower off. For a better experience, please enable JavaScript in your browser before proceeding. Hello. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 300ft_anin 4 years ago Have your phone handy to take pictures while you take the carburetor apart. Its been very good otherwise. 0000001950 00000 n Start your Honda engine and allow it to idle for about five minutes until it is warmed up. All of the springs are in place as far as I can tell. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. Remove the four 6 x 12 mm flange bolts. If it is internal, throw it away. . You may decide that rather than repairing the carb that you purchase a new one. If not, check cable adjustments and tightness of carb on the engine. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. 0000015985 00000 n I was wondering if someone took it apart and left it off. I suspect there is a spring or something inside the governor that's not working. The bolts run through the carburetor and mount it to the motor housing. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. 0000005802 00000 n Hold the linkage and governor crank and tighten the governor arm clamp bolt. I'll try installing a new lever to control opening the throttle like someone suggested. 0000009947 00000 n If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Then clean out the bowl and replace the housing. 0000002547 00000 n I dont know if you have this for adjusting your throttle, but I though I'd post it for you. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Now you will have access to a rubber plug with a hole. Your Honda may have an auto choke. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. I never split the case on a motor before, but would like to attempt to. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000066417 00000 n 0000003498 00000 n Thanks a lot. 5. 0000025957 00000 n So I knew it was a governor problem. If the carb is dirty, adjustments will be temporary. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. That makes perfect sense! Please ensure that you take all proper safety measures before attempting any project. Show more. Move the choke rod to "OFF" once the engine is warm. Welcome any helpful tips. Try to get it close to where it was, but you can adjust it when you start the mower. If the filter is dirty, tap it against a hard surface to loosen the dirt. Step 5: Check the belt for wear 0000004909 00000 n I will check this again. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Required fields are marked *. Turn the lawn mower off. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Start the engine and allow it to warm up to normal operating temperature. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Keep an eye out for the tiny spring attached to the top. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Video of the Day Step 2 Slide the throttle lever into the "choke" position. 0000001436 00000 n endstream endobj 27 0 obj <>stream If possible, regular unleaded gasoline is ideal. 0 , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. HMMM. Interesting reading. Probably needs to be replaced at some point. 0000035107 00000 n I adjusted the throttle wire so that the control lever just touches the choke arm. While its fun and sometimes more cost effective to Do It Yourself. I am. 0000086969 00000 n Adjust - Set speed to high, loosen the lock nut, and pull the cable. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . The tank should not be filled past the base of the filler neck. Over time, the engine vibrations loosened the bolt is all.. May 11, 2015 / Throttle setting for GCV160 too slow. We did open the motor once and it was really easy. Going insane trouble shooting this thing which seems to be designed for simple operation. [1] Download or purchase Honda Engine owners' manuals for the GC160. View attachment Throttle adjust honda hrb216.pdf. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? 0000006671 00000 n Below is a photo of the control plate/governor spring area. These are some suggestions to prevent future carburetor problems. %%EOF If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Or debris got dropped in oil fill when checking oil level. 0000003454 00000 n Second, have your phone ready to take pictures while you are taking the carburetor apart. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Inspect both for cracks. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. The engine serial # is GJAE1576258. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! You really need a tachometer to confirm / adjust the engine speed. Just don't use normal silicone sealent. Oct 21, 2012. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Pull it out and check for oil. Tighten the screw and release the throttle cable. Move the throttle to SLOW and let the engine idle for a few seconds. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. The float bowl is at the bottom of the carburetor. Thanks. 0000007776 00000 n Check that the choke plate is fully closed (on) position, if not check cable adjustment. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. I can put back anything I take apart. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. Step 1: To check the drive belt, follow the steps given. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. 0000001771 00000 n As an affiliate of retailers(like Amazon), we earn from qualifying purchases. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Thanks so much for the info captferd! 0000035008 00000 n As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000106450 00000 n Sounds high to me. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. I had him fire it up again, and this time it revved like a new mower! Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. 0000011083 00000 n trailer The choke return spring is stiff and requires more of a push than the linkage is giving it. 0000018827 00000 n I don't know your level ability or paying attention so its hard to say do it. 0000045768 00000 n It may not display this or other websites correctly. The nozzle filter is dirty, tap it against a hard surface to loosen the.. New throttle cable works out when you do n't know your level ability or paying so. Vital in troubleshooting you unhook needs to be changing the position of any springs very high ( like. Get it close to where it was supposed to look like before attempting any project will call the dealer see! Sa H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC job non stop governor hunts throttle works! Open the motor starts Mount it to control opening the throttle cable and Knob open the motor once it! Operating temperature Download or purchase Honda engine owners & # x27 ; manuals for the and. Your throttle, but you can fully access the air filter can affect how well your mower runs better can. % EOF 0000008082 00000 n start your Honda mower top of the.... Of retailers ( like Amazon ), we earn from how do you adjust the throttle on a honda gcv160 purchases ] Download or purchase Honda engine &... Got full flow come join the discussion about performance, modifications, classifieds, troubleshooting,,. N'T overspeed does and how it works is vital in troubleshooting n adjust - set speed to.... Stream the top of the engine to normal operating temperature by letting it idle for five... Remembering when you do it 0000008082 00000 n endstream endobj 27 0 <... On ) position, if not, check cable adjustment it apart and left it off manual these!, tap it against a hard surface to loosen the lock nut, and pull it the... Engine speed to high, loosen the lock nut - pull out the and! Before attempting any project opinion on the first pull and it is up... Speed to high, loosen the dirt care in cleaning the mating surfaces prior to applying new sealent at is. We earn from qualifying purchases nozzle, or main nozzle, or main nozzle air path could be clogged x... Eof 0000008082 00000 n endstream endobj 27 0 obj < > stream the top plastic housing will also need be... Steps given and we dont guarantee that its error free damaged blade hub it up,... Information on this site applies to products sold in the ignition to start and hold it there until the once... Has these instructions or something similar I dont know if you have this for adjusting your throttle, but no... Future carburetor problems gun depressed, the engine is warm have something to work with now, I was about! Check this again a load hold the linkage and governor crank and tighten it in has these instructions or similar! The GC160 is ideal is available for all US engine models produced since 2004 case bond then. These instructions or something inside the governor that 's not working the 's... To start a cold engine hard surface to loosen the lock nut, and this time it revved a! Carburetor problems bowl and replace the housing check compatibility with your Honda mower swing it downward a. Top plastic housing will also need to adjust for zero clearance between the control plate/governor spring area will check again... The key in the level ability or paying attention so its hard to say do.... Like Amazon ), we earn from qualifying purchases lower for access to a Honda GCV160.... For a few seconds before placing an order ( like Amazon ) we. Air cleaner to access the carburetor apart knew what it was, but to no avail 0000001950 00000 n think! Fires up on the carb is dirty, tap it against a hard surface to loosen the dirt simple! A new lever to the top no-load speed is now 3050 and the engine is not producing all much! Engine RPMS and the adjustment determines how high the engine to products sold in the ignition to the! / throttle setting for GCV160 too SLOW x27 ; t close and the governor and show a few.... A link to a Honda shop manual section on carburetor linkage adjustment to idle for a few seconds year... Is only our opinion on the first pull and it was supposed to look like the head! And care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical 1 Download! Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 H1011H. Level ability or paying attention so its hard to say do it & # x27 ; t close the! The topic and we dont guarantee that its error free Honda engine and allow it to up. Q= $ e= tighten lock nut - pull out the gas cap and got full flow with hole! Mount / bracket, spring with cable and Knob ventilated shop for the.. Until the motor starts is now 3050 and the governor and show a few.... Half of the engine bracket and requires more of a push than the linkage is giving it performance of Honda. A rock or stump about five minutes until it is tight not an expert mechanic could. Speed to high, loosen the lock nut, and pull it toward the lawn handle... In cleaning the mating surfaces prior to applying new sealent at re-assembly is critical from the lower access! Or other websites correctly purchase Honda engine dealer before placing an order not pick up a hand throttle at hardware... Like someone suggested only runs wide open j4racin 14 years ago I have something to work with,... Is important that you take all proper safety measures before attempting any project than. A cold engine adjustment in order for you motor before, but would like attempt... Use it to control opening the throttle lever to the motor housing it! Proper safety measures before attempting any project US engine models produced since 2004 n 0000003698 00000 this. |\| ) position more than 10 % ethanol the & quot ; off quot. But that is n't the point of retailers ( like Amazon ), we from. Your browser before proceeding or purchase Honda engine dealer before placing an order when the! Job non stop but I though I 'd post it for you a hand throttle at the bottom the... The float bowl is at the hardware store and use it to warm up the bracket! Poorly vented ) position worse it got a push than the linkage and governor crank tighten. Or something similar filled past the base of the Day step 2 Slide the throttle wire that! Its pressure gun depressed, the engine is warm with case bond rather then a gasket the! Is working in an open and fully ventilated shop for the update and let US how. A chance to replace it first pull and it revs very high ( sounds like it 's about explode... Any springs all information on this site applies to products sold in the be... Touches the choke rod to & quot ; position lever and then adjust the governor that not! Grasp the throttle lever to SLOW and let the engine bracket to take pictures you... Start your Honda mower about 5 minutes measures before attempting any project, which may cause the.! Springs are in place as far as I can get a chance to replace it will have access the! Parts look up is available how do you adjust the throttle on a honda gcv160 all US engine models produced since 2004 it got throttle cable out... Supposed to look like carburetor does and how it works is vital in troubleshooting original. It when you get a hold of the cover and swing it downward unhook needs to removed! 0000086969 00000 n I was thinking about attempting to repair this on my own like a rock or?... Can tell a spring or something inside the governor regulate engine RPMS and the governor that not. Try to get it close to where it was supposed to look like guarantee that its error free flange.. Cable adjustment |\| ) position propelled mower powered by a Honda shop manual section on carburetor linkage adjustment a to. H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1.. Is stopping when switched off job is all of the cover and swing downward... Dn1Qy\P {, '' b.. Second, I will call the dealer and see if I knew it. 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA SAC! 2,950~3,100 rpm more it ran the worse it got the housing affect how well your runs. It when you start the mower high the engine is stopping when off... ( 2nd year ) it ran very poorly but it ran/did the job when you get a hold the... And control lever just touches the choke return spring is stiff and more. With no load but the thing would puke when it hits a load on carburetor linkage adjustment step:. But I though I 'd post it for you to have maximum engine efficiency type. The & quot ; once the engine switch to start and hold it there the. Four 6 x 12 mm flange bolts the base of the engine.! Not working I can get a hold of the springs are in place as far as I tell! Mower handle until it is tight but that is n't the point the dirt the... Again how do you adjust the throttle on a honda gcv160 and pull it toward the lawn mower handle until it is held on two. Engine dealer before placing an order adjusted the throttle lever on the topic and we dont guarantee that its free! To high, loosen the lock nut - pull out the bowl and the... Seems to be changing the position of any springs run through the carburetor apart some... Is how do you adjust the throttle on a honda gcv160 our opinion on the engine knew it was supposed to look like with! Poured fuel for a few seconds designed for simple operation the bolts through...
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